This BMW R1100 Service Manual Repair will help you
to perform all the main maintenance and repair work correctly and efficiently.
It should be consulted regularly by workshop personnel as an addition to the
practical and theoretical knowledge obtained in Training School courses. It is
a contribution towards achieving even higher Service quality. All information
in both text and illustrations refers to motorcycles in standard condition or
with genuine BMW accessories installed, and not to motorcycles which have been
modified in any way to depart from the manufacturer’s specification. The BMW R1100 Service Manual Repair is structured in the
logical sequence of the work to be performed: Removal, Disassembly, Repair,
Assembly, Installation. If the need
arises, repair instructions are also issued in the form of Service Information.
This information is of course incorporated into the next issue of the repair
manual. We also recommend you to consult the detailed illustrations on the
Parts microfiches as an additional source of information.
Correct direction of flow through
fuel filter. Use only an O-ring seal (2) in good condition. After assembly,
check fuel pump unit for leaks. If the differences between the individual
col-umns are very large (greater than 5 mm), switch to graph display and
compare the cylinders; carry out fault diagnosis if necessary. Check synchronisation
of throttles by opening them repeatedly but slowly up to an engine speed of
app. 2500 rpm; the vacuum columns on the Synchrotester must drop together.
Correct if necessary by turning the adjusting screws for the connecting cable.
When doing this, ensure that both throttles return to the limit position when
closed.
Auxiliary shaft, timing chains,
chain tensioner/guide rails and crankshaft can only be dismantled after the
engine has been removed. All other components can be dismantled while the engine
is still installed. If the camshaft sprocket is not removed after loosening, it
must be held firmly and prevented from falling into the engine block (e.g. with
a cable strap). Direction of installation for camshaft bearing cap. The cutout
on the rocker shafts must be aligned with the retaining holes. Locate pushrods
in ball cups on rockers and hold the rockers together with a rubber band to
secure the pushrods in position.
BMW R1100 Service Manual tables of content : maintenance and general instructions, motor, engine electrics, fuel tank and line, exhaust system, clutch, gearbox, front fork, steering, rear wheel drive, brakes, wheels and tyres, frame, equipment, seat, general electrical equipment, instruments, lights.
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