Kawasaki Bayou 220 Service Manual

This Kawasaki Bayou 220 Service Manual is designed primarily to be used by mechanics trained at a properly equipped shop. However, it contains enough detail and basic information to make it useful to the owner you want to perform your own basic maintenance and repair work. Basic knowledge of mechanics, the proper use of the tools and procedures of the workshop are to be understood to carry out maintenance and repair satisfactorily. That the owner does not have experience enough or always doubt their ability to do the job, all adjustments, maintenance and repair should only be performed by qualified mechanics. To do the job efficiently and avoid costly mistakes, read the text, familiarize yourself with the procedures before starting work and then do the work carefully in a clean area. Whenever you specify tools or special equipment, do not use tools or improvised equipment. Precision measurements can only be done if the appropriate instruments are used and the use of replacement tools can adversely affect the safe operation.

For the duration of the warranty period, we recommend that all repairs and scheduled maintenance are carried out in accordance with this service manual. Any procedure of maintenance or repair of the owner not carried out in accordance with this manual may void the warranty. For more life long out of your vehicle: follow the periodic maintenance table in the Service Manual. Be alert for problems and unscheduled maintenance. Kawasaki uses appropriate tools and genuine parts of the vehicle. Special tools, gauges, and testers that are necessary for the service of Kawasaki vehicles are presented by the catalog or Manual of special tools. The original parts supplied as replacement parts listed in the parts catalog. Carefully follow the procedures in this manual. Do not take shortcuts. Remember to keep complete records of maintenance and repair with dates and new parts installed.

This Kawasaki Bayou 220 Service Manual guide shows you the entire product and helps locate its chapters. Each chapter, in turn, has its own table of contents. For example, if you want information about the ignition coil, use the quick reference guide to locating the electrical system chapter. Then use the index on the first page of the chapter to find the ignition coil section. Whenever you see these symbols of WARNING and CAUTION, pay attention to your instructions! Always follow safe operating and maintenance practices. In most of the chapters, an illustration of the components of the system ordered exploded follows the table of contents. In these illustrations instructions that indicate which parts require the pair of specified tightening, oil, grease or an agent's lock during installation.

Table of contents Kawasaki Bayou 220 Service Manual

General Information 

Periodic Maintenance 

Fuel System 

Engine Top End 

Engine Right Side 

Recoil Starter 

Engine Lubrication System 

Engine Removal/Installation 

Crankshaft/Transmission 

Wheels/Tires

Final Drive 

Brakes 

Suspension

Steering 

Frame 

Electrical System

Appendix

Download Kawasaki Bayou 220 Service Manual here

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