The following XEROX PHASER 3040 SERVICE MANUAL instructions are for use by qualified service personnel only. To avoid personal injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. The Service Manual is the primary document used for repairing, maintaining, and troubleshooting the printer. Use this manual as your primary resource for understanding the operational characteristics of the printer and all available options. This manual describes specifications and the diagnosis and repair of problems occurring in the printer and attached options. Also included are detailed replacement procedures, parts lists, and wiring diagrams. Various terms are used throughout this manual to either provide additional information on a specific topic or to warn of possible danger present during a procedure or action. Be aware of all symbols and terms when they are used, and always read Note, Caution, and Warning statements. A warning indicates an operating or maintenance procedure, practice or condition that, if not strictly observed, results in injury or loss of life.
A caution indicates an operating or maintenance procedure, practice or condition that, if not strictly observed, results in damage to, or destruction of, equipment. A replacement note provides important information related to parts replacement of this XEROX PHASER 3040 SERVICE MANUAL. When needed, replacement notes appear at the end of the disassembly procedure. A note indicates an operating or maintenance procedure, practice or condition that is necessary to efficiently accomplish a task. A note can provide additional information related to a specific subject or add a comment on the results achieved through a previous action. For qualified service personnel only: Refer also to the preceding “Power Safety Precautions” on page xvi. Avoid servicing alone: Do not perform internal service or adjustment of this product unless another person capable of rendering first aid or resuscitation is present. Use care when servicing with power: Dangerous voltages may exist at several points in this product. To avoid personal injury, do not touch exposed connections and components while power is On. Disconnect power before removing the power supply shield or replacing components. Do not wear jewelry: Remove jewelry prior to servicing. Rings, necklaces and other metallic objects could come into contact with dangerous voltages and currents.
The XEROX PHASER 3040 SERVICE MANUAL contains these sections:
Introductory, Safety, and Regulatory Information: This section contains important safety information and regulatory requirements.
Chapter 1 - General Information:
This section contains an overview of the printer’s operation, configuration, specifications, and consumables.
Chapter 2 - Error Codes and Troubleshooting:
This section provides detailed troubleshooting procedures for error messages and codes generated by resident diagnostics. Troubleshooting covers the operation of Power On Self Test (POST) and Service Diagnostics. In addition, this section includes troubleshooting methods for situations where error indicator is not available.
Chapter 3 - Image Quality Troubleshooting:
This section focuses on techniques to correct image quality problems associated with the printer output.
Chapter 4 - Service Parts Disassembly:
This section contains removal procedures for spare parts listed in the Parts List. A replacement procedure is included when necessary.
Chapter 5 - Parts List:
This section contains exploded views of the print engine and optional Field Replaceable Units (FRUs), as well as part numbers for orderable parts.
Chapter 6 - Maintenance:
This section provides periodic cleaning procedures for the printer. This section also provides procedures for the adjustment of print engine components
Chapter 7 - Wiring:
This section contains the plug/jack locations and wiring diagrams for the printer.
Appendix - Reference:
This section describes the operation of the CE Diagnostic software used to test Phaser 3010/3040 operation.
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